Accepted answer
At 2 mg/mL a 1 mg dose is 0.5 mL — 50 units on a U-100 barrel — and no needle gauge changes that number. Gauge changes three other things: how long the draw takes, how much stays behind in the hub, and how much rubber you core out of the stopper. On the 18G scale a larger number is a finer needle, so an 18G drawing needle is coarse enough to draw quickly and coarse enough to cut a visible plug from the stopper. If you are drawing 50 units at a time, the dead space matters more than the bore: a fixed-needle barrel loses microlitres, a luer hub loses tens of them, and at 2 mg/mL each microlitre is 2 µg.
Answer first: use the largest bore you tolerate for drawing and the smallest for injecting, because the two operations have opposite requirements.
Flow through a needle scales with the fourth power of the internal radius under the Hagen–Poiseuille relation. Halving the radius reduces flow sixteen-fold at the same pressure, which is why a 31G needle draws so much more slowly than a 21G.
The part that matters: stopper coring — punching a disc of rubber into the solution — is a large-bore phenomenon. An 18G or 21G needle inserted straight and fast is the classic way to do it; inserting at a slight angle with the bevel up reduces the risk.
Coring risk as a function of needle gauge and insertion technique is documented in pharmacy compounding guidance.
Length affects comfort more than gauge does at these volumes.
edited 13 Jul 2026 by thermal_mass — reworded for clarity after a comment
2Two of us worked through this independently and arrived here, so at least it reproduces. – rota_site 5 months ago add a comment