Accepted answer
At 4 mg/mL a 1 mg dose is 0.25 mL — 25 units on a U-100 barrel — and no needle gauge changes that number. Gauge changes three other things: how long the draw takes, how much stays behind in the hub, and how much rubber you core out of the stopper. On the 30G scale a larger number is a finer needle, so a 30G needle is fine enough that a viscous solution draws slowly and a hurried draw pulls bubbles. If you are drawing 25 units at a time, the dead space matters more than the bore: a fixed-needle barrel loses microlitres, a luer hub loses tens of them, and at 4 mg/mL each microlitre is 4 µg.
Answering this needs to know the viscosity of what is being drawn, since a viscous solution through a fine needle is slow enough to encourage bad technique.
Typical outer diameters: 21G is about 0.82 mm, 23G about 0.64 mm, 25G about 0.51 mm, 29G about 0.34 mm and 31G about 0.26 mm. The gauge number and the diameter move in opposite directions.
Worth being precise here: stopper coring — punching a disc of rubber into the solution — is a large-bore phenomenon. An 18G or 21G needle inserted straight and fast is the classic way to do it; inserting at a slight angle with the bevel up reduces the risk.
Needle gauge to outer diameter correspondence is standardised and published; the inverse relationship between gauge number and diameter is the reason for the counter-intuitive labelling.
Nothing here is medical advice.
Gauge numbers run backwards. Higher number, thinner needle.
4Does this change at lower concentrations, or does adsorption start to dominate? – gel_pack_warm 9 months ago 5Thank you — the worked example is what makes this usable. – triple_agonist_q 16 days ago add a comment