Accepted answer
Answer first: the appearance of the cake tells you about the freeze-drying cycle rather than about the purity, and both matter for different reasons.
The process has three stages: freezing, primary drying by sublimation under vacuum, and secondary drying to remove bound water by desorption. Primary drying is the long one and the one that goes wrong.
Reading a lyophilised cake
| Appearance | Interpretation | Action |
|---|
| Intact opaque puck, proud of base | Cycle ran correctly | Proceed |
| Slumped to one side | Shipped before fully dry, or vibration | Usually usable; note it |
| Glassy translucent film | Collapse above glass transition | Test before use |
| Melt-back ring at stopper | Thermal excursion in transit | Test before use |
| No visible cake at all | Very low fill, or nothing there | Weigh it; query the supplier |
Residual moisture is typically two to six per cent by Karl Fischer after a competent cycle. That water is part of the gross vial mass and is one reason gross mass and peptide content differ.
Mannitol crystallisation versus disaccharide vitrification is a well-characterised distinction in formulation practice and explains the appearance differences between products.
The caveat is that appearance is evidence about the process and not about identity, purity or content, none of which can be seen.
Appearance tells you about the dryer. Only an assay tells you about the peptide.
edited 15 Dec 2025 by loss_on_drying — tightened the wording; no substantive change