Accepted answer
At 1 mg/mL every microlitre left behind is 1 µg, so a 50 µL hub costs 0.05 mg per draw and a 5 µL fixed-needle barrel costs 0.005 mg. Multiply by the draws, not by the doses: ten draws through a 50 µL dead space is 0.5 mg gone, which at 1 mg/mL is 0.5 mL of solution you paid for and never administered. Against a 2 mg dose that 50 µL is 2.5 per cent; against a 0.25 mg dose it is 20 per cent, which is why the loss matters most at exactly the doses where you can least afford it. a 29G needle has a bore, a hub and a length, and the hub dominates: a fixed-needle insulin barrel has almost none, a luer connection has a measurable one before the needle even starts.
Mechanically, dead space is the volume trapped in the syringe hub and needle after the plunger bottoms out, and it is the reason your 10 mg vial yields only 9.5 mg of usable draws.
The needle lumen volume is under a microlitre in a typical fine-gauge configuration, so the needle is not the problem.
Reading a lyophilised cake
| Appearance | Interpretation | Action |
|---|
| Intact opaque puck, proud of base | Cycle ran correctly | Proceed |
| Slumped to one side | Shipped before fully dry, or vibration | Usually usable; note it |
| Glassy translucent film | Collapse above glass transition | Test before use |
| Melt-back ring at stopper | Thermal excursion in transit | Test before use |
| No visible cake at all | Very low fill, or nothing there | Weigh it; query the supplier |
To be exact about it, at 5 mg/mL that is 15 to 25 µg lost per draw on the insulin syringe and 175 to 500 µg on the luer-lock — which over ten draws is the difference between losing a rounding error and losing half a milligram.
Published inter-laboratory comparisons of dead-space measurements on identical syringes show good agreement, suggesting the numbers are reliable.
Buy the right syringe — a fixed-needle insulin syringe is cheap and solves the problem.
edited 15 Nov 2024 by dead_volume — fixed an arithmetic slip in the third paragraph
Adding that a fixed-needle syringe loses about a tenth of what a luer one does. – esther_vandeVelde 9 months ago 2Worth flagging that the U-40 syringes still exist and this arithmetic does not apply to them. – ines_brandt 14 days ago add a comment